Gerling GLL - Automatic Brazing up to 87”
Automatic precision brazing machine for TCT saw blades from 90-750mm or 800-2,200mm (optionally) diameter
Description / Informational PDF
The Gerling GLL is a state-of-the-art automatic brazing machine engineered for high-volume, high-precision tipping of circular saw blades. Utilizing advanced servo drive technology, the GLL offers fully automated processing with intelligent control systems, ensuring consistent tip positioning, soldering, and annealing—all with minimal operator input. Its modern design incorporates integrated tip sorting, precise flux and solder shaping, and adaptive brazing sequences, making it an ideal solution for saw manufacturers seeking speed, consistency, and quality. From unbrazed saw body loading to final tip inspection, every step is optimized for repeatability and uptime
Highlights
Innovative servo-driven handling system reduces mechanical complexity and setup time
Intelligent laser-guided tip sorting system with adaptive learning functionality
Fully programmable flux dosing and solder shaping processes
Precision tip preparation and transfer using a servo gripper and ceramic-coated, water-cooled brazing tongs
Automatic temperature-controlled brazing and annealing ensure metallurgical strength
Optional robot system for fast, high-capacity saw blade loading/unloading and separation
Intuitive Windows-based industrial PC with touchscreen interface
Light curtain safety system with full machine accessibility
Minimal changeover parts with digital changeover via control software
Options / Accessories
Camera inspection system
Silver wire feeding unit
Special tip feeding for PCD – tips
Water cooling system
Remote maintenance
